Difference Between Pad Printing and Screen Printing

Published 02 August 2025

Pad Printing Machine

At EXBO, with our 120 years of combined experience in print and signage solutions, we understand that selecting the right printing technique is essential for project success. Two popular methods we often discuss with clients are pad printing and screen printing, each with unique qualities for different applications.

Pad Printing: Precision for 3D Objects

Pad printing, also known as tampography, is a specialised printing process that transfers 2D images onto 3D objects using a flexible silicone pad. This method performs when printing on:

Irregular surfaces and contours
Small items like keyrings, jewellery, and promotional products
Products with recessed areas
Medical devices and electronics require precise detail

Pros and Cons

The process involves transferring ink from an etched plate onto the silicone pad, which then compresses against the object’s surface, conforming to its shape and delivering a clean, detailed impression. While pad printing offers exceptional precision, it’s generally limited to smaller print areas and can be slower to set up than screen printing.

Screen Printing: Bold Coverage for Larger Surfaces

Screen printing (or silk screening) uses a mesh stencil through which ink is transferred directly onto the material. This method is ideal for:

Flat or slightly curved surfaces
Larger print areas
Projects requiring vibrant, opaque colours
High-volume production runs
Textiles, signage, and promotional items

Pros and Cons

Screen printing delivers a thicker ink deposit, creating bold, durable prints with excellent colour vibrancy. It’s highly efficient for larger runs but may not be suitable for intricate details on complex shapes.

Which Method Is Right for Your Project?

The choice between pad printing and screen printing depends on several factors:

Object shape and size
Required print area
Production volume
Detail complexity
Surface material

At EXBO, we listen to your story and take inspiration from your vision. Our team of experts will guide you through selecting the most appropriate printing method for your specific requirements, ensuring quality results that align with your brand and sustainability values.

We’re committed to delivering exceptional print solutions across Australia. Contact us today to discuss how we can bring your project to life with the perfect printing technique.